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Super Batch Cooking

The process can be also used to produce the dissolving pulp depending on different raw materials.

Based on traditional cooking characteristics, our company developed super batch cooking process with an annual output of 300,000 tons in 2007. It can save about 60% of the cooking steam consumption, which is equivalent to reducing the coal consumption by 10.000 tons per year (Calculated in standard coal). At the same time,we are able to decrease the emissions of sulfur dioxide and soot from the alkali recovery boiler by approximately 15%, reach zero discharge of wastewater and reduce the discharge of bleaching wastewater.

Super Batch Cooking Advantage

A: As producing one ton of pulp, traditional equipment needs about 2 tons-2.5 tons of steam consumption. Compared with it, the batch cooking process equipment can reduce the consumption greatly down to 0.6 ton-0.8 ton.
B: Pulp lignin Removing, low Kappa value and high strength of paper.
C: High-quality of pulp bleaching, due to low kappa value, high strength, etc., oxygen delignification, good production environment, at the same time, chemicals drop in usage gradually so as to lower the pollution and papermaking costs.
D: The whole production process adopts automatic control. The system reliability is improved greatly, and the pulp quality is stable and reliable.

  • Super Batch Cooking
  • dds
  • RDH

 

Super batch cooking is a new pulping technology developed on the basis of RDH cooking system. Super batch cooking adheres to the advantages of RDH and improves several technical issues in the RDH process. One of them is that the system has a strong and stable tank area, which is achieved by adding special partitions in the hot and warm black liquid tank. The other is advanced control technology, such as simulated predictive control (MPC), multivariable control, etc., which reduces the impact on cooking operations.
The super batch cooking operation process includes several steps, including loading, primary cooking, middle cooking, final cooking (heating/insulation), recovery, and digester placement.

Main Corollary Equipments

Digester: 50m',75m',110m',135m',175m’,225m’,250m',330m’and 400m' . According to different processes, main manufacturing materials are carbon steel, stainless steel. composite board and duplex stainless steel.

Blow Tank: 80m’,150m³,225m’,330m³,500m³,1050m³ and 1800m³ . According to different processes, main manufacturing materials are carbon steel, stainless steel, composite board and duplex stainless steel.

Vacuum Washer: 30m² ,45m²,60m²,80m²,100m²and 120m² . According to different technologies, main manufacturing materials are carbon steel and stainless steel.

Replacement Tank: hot black liquor tank, hot white liquor tank, warm black liquor tank,cold black liquor tank, various heat exchangers. According to different requirements,main manufacturing materials are carbon steel, stainless steel and duplex stainless steel.

  • intermission cooking
  • super intermission cooking
  • cooking digester

Routine Cooking Equipment Technical Parameters

 Model

ZJG1

ZJG2

ZJG3

ZJG4

ZJG5

ZJG6

Effective Volume (m3)

50

75

110

135

175

225

Internal Diameter(mm)

Φ3000

Φ3250

Φ3600

Φ3600

Φ4500

Φ4500

Max. Working Pressure (Mpa)

0.8

Max. Working Temperature (℃)

175

 

Corollary Equipment

Alkaline Solution Heater

 Model

ZJG1-2

ZJG2-2

ZJG3-2

ZJG4-2

ZJG5-2

ZJG6-2

Spec M2

40

65

90

110

140

190

Alkaline Solution Circulating Pump

Model

ZBY21

ZBY22

ZBY24

ZBY24

ZBY24

ZBY24

Spec

Φ200

Φ250

Φ300

Φ300

Φ300

Φ300

Discharge Valve

Model

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Spec

Φ200

Φ200

Φ200

Φ200

Φ300

Φ300

Automatic Cover

Φ770

Blow tank

Model

ZJP2

ZJP3

ZJP4

ZJP5

ZJP6

ZJP7

Spec M2

150

225

330

400

500

800

Internal Diameter(mm)

Φ5000

Φ5600

Φ6500

Φ7000

Φ7000

Φ8000

Max. Working Pressure (Mpa)

0.25

Max. Working Pressure (Mpa)

175

Replacement Digester Specifications

Model

ZJG3

ZJG4

ZJG5

ZGJ6

ZJG7

ZJG8

ZJG9

Effective Volume (m3)

110

135

175

225

250

330

400

Internal Diameter(mm)

3600

4000

4500

4500

4500

5600

5800

Design Pressure(Mpa)

0.9/1.2

Design Temperature(℃)

180/240

 

Compelete Tank And Heat Exchanger

Complete Tank

Cold Black Liquor Tank, Warm Black Liquor Tank, Hot Black Liquor Tank, Cold White Liquor Tank, Hot White Liquor Tank

Heat Exchanger

Warm Black Liquor Cooler,Black/White Liquor Exchanger, White Liquor Heater, Steam Distributor, Cyclone Separator

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