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Digester

AM is a fixed production company for the cooking equipments designated by the State-owned Assets Supervision and Administration Commission(SASAC).Since the 1980s, it has been dedicated to produce400,000- 500,000tons of batch cooking equipment, continuous cooking equipment and other traditional cooking equipments for paper making, and has provided the entire production lines for more than 60 paper companies.

The chemical pulp production lines AM has provided has occupied a market share of more than 90% in China. The product quality is higher, the operation is stable, and the after-sales service is thorough and satisfactory,winning customers’high favors in the market.

Digester is one of the leading products of our company. We can produce various products with different specifications, including 503, 75m3, 110m3, 135m3, 175m3, 225m3, 250m3, 330m3 and 400m3 of digester series. The maximum diameter is 5.8m and the maximum capacity is 400m3. Because of process difference between the alkaline pulp and the acid pulp, the digesters can be made of carbon steel, stainless steel, composite steel, or duplex stainless steel. The digester series are mainly used for chemical pulp and dissolved fiber steaming operations.

   

Digester Operational Principal

Digester is mainly used for cooking and pulpingwith wood, bamboo and the like as raw materials.The water content of the material is less than 15%, the ash content is 2%-3%, the cellulose content is 50-55%,the lignin content is 22%-25%,and the content of silicon is less than 3%. First, the material is cut into thin chip(25mmx30mm),and then it enters the digester filled with coolant and steam through the conveyor belt. The cooking time is determined by the pulping process requirements (Yield and hardness of pulp). and it will last for 5.5h-6h. The cooking temperature is 160°C-175°C.The heating process mainly involves the effective indirect heating zone of the tube heater. The liquor flowing out from the center goes through the tube to be heated and transported from top to bottom, and then it will be heated circularly for8-12 times per hour. At the same time, the steam enters through the vents at the bottom for auxiliary heating. During the cooking process, the gas is exhausted through the upper vents to reduce the false pressure caused by the air inside the main body of the digester to ensure the uniformity of the cooking pulp and improve the quality of the pulp. After the cooking is completed, the pulp is separated.

  • digester
  • cooking digester
  • digester

Routine Cooking Equipment Technical Parameters

 Model

ZJG1

ZJG2

ZJG3

ZJG4

ZJG5

ZJG6

Effective Volume (m3)

50

75

110

135

175

225

Internal Diameter(mm)

Φ3000

Φ3250

Φ3600

Φ3600

Φ4500

Φ4500

Max. Working Pressure (Mpa)

0.8

Max. Working Temperature (℃)

175

 

Corollary Equipment

Alkaline Solution Heater

 Model

ZJG1-2

ZJG2-2

ZJG3-2

ZJG4-2

ZJG5-2

ZJG6-2

Spec M2

40

65

90

110

140

190

Alkaline Solution Circulating Pump

Model

ZBY21

ZBY22

ZBY24

ZBY24

ZBY24

ZBY24

Spec

Φ200

Φ250

Φ300

Φ300

Φ300

Φ300

Discharge Valve

Model

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Q647Y-16P

Spec

Φ200

Φ200

Φ200

Φ200

Φ300

Φ300

Automatic Cover

Φ770

Blow tank

Model

ZJP2

ZJP3

ZJP4

ZJP5

ZJP6

ZJP7

Spec M2

150

225

330

400

500

800

Internal Diameter(mm)

Φ5000

Φ5600

Φ6500

Φ7000

Φ7000

Φ8000

Max. Working Pressure (Mpa)

0.25

Max. Working Pressure (Mpa)

175

Replacement Digester Specifications

Model

ZJG3

ZJG4

ZJG5

ZGJ6

ZJG7

ZJG8

ZJG9

Effective Volume (m3)

110

135

175

225

250

330

400

Internal Diameter(mm)

3600

4000

4500

4500

4500

5600

5800

Design Pressure(Mpa)

0.9/1.2

Design Temperature(℃)

180/240

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